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Gray 109 Alternator Conversion

Old Marine Engine » Gray Marine Gas Engines - 4, 6, and 8 cylinder » Gray 109 Alternator Conversion « Previous Next »

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Eric Peggs
Member
Username: epeggs

Post Number: 25
Registered: 02-2017
Posted on Monday, May 08, 2017 - 02:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Moderator/Admin Only)

I am thinking of converting my 109 with a generator on it to an alternator. Has anyone done this? Would like some advice on how to do it. Parts to buy, things to consider, etc.
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Bruce Hall
Senior Member
Username: bruce

Post Number: 599
Registered: 07-2002
Posted on Tuesday, May 09, 2017 - 12:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Moderator/Admin Only)

Plenty of info on line Eric including diagrams and U-tube video.
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Jacob Wilken
New member
Username: jakeesspoo

Post Number: 3
Registered: 09-2017
Posted on Wednesday, September 27, 2017 - 10:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Moderator/Admin Only)

I'm looking for these posts and video and cannot find anything on this generator to alternator
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miro forest
Senior Member
Username: miro

Post Number: 930
Registered: 11-2001


Posted on Friday, September 29, 2017 - 07:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Moderator/Admin Only)

The GM Delco alternators are a one terminal alternator i.e. the regulator is built into the thing.
Also, it doesn't matter what the direction of rotation it has.
Further, most boats don't need the capacity of a car , for example, when cruising, you are basically drawing the ignition power and maybe some guages.

I did a conversion some years ago using a small Honda Civic alternator - had more than enough power for the boat's needs.

You'll see the ammeter go to about 30 Amps just after you start but within about a minute, you'll be down to about 2-3 Amps. I used the old wires and they seemed to be OK for the load. But if yours are frayed , it's cheap to replace them.

You'll want to make sure that the ignition switch OFF means OFF for everything.

Now some folks will tell you that an automotive alternator is not fit for marine use - that was not my experience. Mind you my engine was in an old wooden boat so maybe that would be OK.
I suspect that spark suppression may be an issue so just make sure you vent the engine compartment of gasoline fumes before you hit the starter.

miro
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miro forest
Senior Member
Username: miro

Post Number: 931
Registered: 11-2001


Posted on Friday, September 29, 2017 - 07:48 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Moderator/Admin Only)

I looked for some conversions and found this one

https://www.youtube.com/watch?v=C8DgiczfZtQ

It reminded me that most of the work on my conversion was fussing with the mechanical arrangement, not the electrical stuff.

I used the same Vee belt and generator pulley on the alternator shaft but I had to machine an adapter for it

miro

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